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Driven by mandated EPA regulations, after-treatment technologies will be the diesel engine industries’ next playing field for emissions control. Multiple system solutions are arising to compete in this emerging market.

One solution to reduce particulate mater (PM) will be to utilize a diesel particulate filter system to prevent clogging. This critical control parameter can be managed via the use of Kavlico differential pressure (DP) sensors.

For OEM applications, Kavlico (DP) sensors have been designed with application specific integrated circuits (ASICs) that include numerous features that correlate to and exceed customer requirements. Add to that Kavlico’s variety of sensing technologies (ceramic capacitive, and micro-machined piezoresistive), and the OEM can specify a sensor that is tailored to their unique particulate trap monitoring approach.

Kavlico’s rugged ceramic capacitive based differential pressure (DP) sensor is a high accuracy sensor designed to perform where narrow pressure ranges (0 to 5 psid) are needed along with high overpressure capability of up to 100 psi. The high overpressure capability is achieved via a specially designed housing, seal, and fastening approach.

Equipped with a customer flange bracket, face seal ports, and integrated connector, the device can be ready to install and measure custom pressure ranges from 3 psid to 50 psid. This sensor design is especially well suited for the most rugged applications where exhaust media and corrosion durability are neeed due to toxic environmental surroundings.

Another of Kavlico’s (DP) sensors using a ceramic capacitive based technology has been widely used in Europe for particulate trap filter clogging monitoring. This sensor has been designed to perform at 0 to 15 psid with very high accuracy. Overpressure capability is 30 psi. Cost-effective and reliable ultra-sonic welds fasten the integral EMI shielded product together to complete the sensor package. The sensor can be equipped with an integrally molded flange bracket, protruding pressure ports for hose mounts, or a molded connector. This sensor performs best in moderate exhaust media environments.

Kavlico’s proprietary micro-machined piezoresistive (PRT) sensing technology is used in yet another product offereing for filter monitoring. This sensor has a measurement range of 0 to 15 psid and has an overpressure capability of 30 psi. This device is targeted for large OEM’s requiring high volumes of sensors in aggressively cost competitive environments. The tube-mount arrangement eliminates the OEM’s need for special mounting hardware.

Kavlico’s after-treatment solutions for particulate monitoring systems range from very rugged and robust to extremely cosy-effective and competitive designs based upon the OEM’s application specific requirement. Flexibility in design and manufacturing processes are key to Kavlico’s success in this market.

 


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